Think of aircraft, spacecraft, guided missiles, propulsion systems, engines, etc., when we discuss aerospace parts manufacturing. These automobiles are made up of several machines and parts.
As the name suggests, the aerospace parts manufacturing sector, such as Intrex Aerospace Component Manufacturing creates parts and components for aircraft and spacecraft.
Materials Used in Aerospace Components Manufacturing
The materials used in aerospace components must be extremely strong and durable. Many have complex geometries to minimize weight and promote airflow over the part. These parts are often made of fiber-reinforced composite materials. The more complex the component is, the more time it takes to manufacture and find a supplier. Implementing a Model Based Enterprise approach can streamline this process by integrating digital models throughout the supply chain, ensuring that even the most intricate designs are produced accurately and efficiently.
Aerospace components are exposed to extreme temperatures and environments. These conditions can cause metals to fail due to friction, galling, and corrosion. These failing parts can be costly and difficult to repair. Engineered coatings are an excellent way to extend the life of these components and prevent failures. Some coatings also help to reduce the coefficient of friction.
Many aerospace components are made of special materials that can be difficult to find elsewhere. For example, titanium is used for engine components. But titanium is expensive. Even when titanium is used, some other materials are used in aerospace components. Some of these materials are difficult to source and expensive to ship.
Despite all of these clever materials, proper maintenance procedures are still needed. For example, ground support vehicles working within the aerospace sector often work 24/7, loading and unloading cargo and shunting aircraft into position. All of this work results in the need for regular gse maintenance to prevent component failure. The last thing anyone wants is a support vehicle breaking down in the middle of the runway, so even though each component is made to withstand hard work, they do need some attention occasionally.
CNC Machining Methods
CNC machining methods create aircraft parts from many materials, including metal and plastic. Some common materials for aerospace parts include titanium and aluminium. These materials are lightweight and highly resistant to corrosion and other damage. CNC machining helps manufacturers meet these demanding specifications and improves overall tolerance.
Aerospace components need precise tolerances, so CNC machining methods are best suited for this industry. This industry also demands high precision and high accuracy for all components. Precision machining services, including CNC machining, play a crucial role in meeting these stringent requirements by ensuring that each part is manufactured to exact specifications and adheres to rigorous quality standards. Whether prototypes or final components, aerospace components are subject to strict safety requirements. Since human life is at stake, aerospace components must meet high standards. Additionally, different parts and applications require different standards and certifications.
Aerospace components consist of thousands of machined parts. As the aerospace industry grows, so needs high-quality parts. For this reason, cutting efficiency is vital. CNC machining methods can help manufacturers achieve the highest production levels while eliminating wasteful time and errors.
CNC machining can help aerospace companies produce parts quickly and cost-effectively. It offers high-speed precision and accuracy. Aerospace components are incredibly sensitive, and even the slightest discrepancy can affect flight. Precision CNC machining allows aerospace manufacturers to achieve incredibly tight tolerances in metal and plastic parts, which is crucial for aircraft design.
Traceability Throughout the Manufacturing Process
Traceability is a process that helps manufacturers identify parts, track their origin, and predict the state of items. This process is particularly useful in the aerospace industry, which needs to track parts and products long after delivery.
To ensure traceability, manufacturers must follow certain procedures. It includes documenting the entire production process and maintaining original manufacturer documentation.
In addition to improving quality and efficiency, traceability also facilitates root-cause analysis, allowing manufacturers to determine the root cause of a defect. For example, if a defective component is, traceability may reveal that it was manufactured in a machine by a specific supplier. It helps engineers pinpoint the problem and remedy it as soon as possible.
Today, traceability in the manufacturing process of aerospace components involves using unique identifiable tags and data recording at each stage of the manufacturing process. The system lets manufacturers track products from beginning to end, helping them improve their production processes.
