When your heavy-duty industrial vacuums fail, production can grind to a halt. As the maintenance lead for a large manufacturing plant, I know the headaches caused by broken vacuum equipment all too well. But after trial and error, We discovered how to get these workhorse vacuums up and running quickly when they inevitably break down.
In this guide, We’ll share step-by-step repair instructions for common industrial vacuum issues. We’ll cover belt replacements, motor maintenance, suction repairs, and more. You’ll learn to spot and diagnose problems early to minimize downtime. We’ll also provide handy troubleshooting tips to have your vacuum sucking at peak performance again.
Equipped with these essential repair skills, you can keep vacuum downtime to a minimum and avoid costly production delays. Join us and get ready to fix your commercial vacuum cleaners like a pro!
Let’s keep the sawdust, metal shavings, and debris under control and keep your facility humming.
Industrial vacuum cleaners are incredibly complex and heavy machines that are frequently needed to handle difficult tasks in a commercial setting. Despite being maintained to the highest standards, faults and other issues can and will happen. Therefore, it is crucial to quickly list some mechanical circumstances that require assistance from a trained expert, such as vacuum repair, to avoid more expensive repairs and downtime.
1. Suction Power
Suction power problems with industrial vacuum cleaners can occur in many ways. A malfunction in the circuit breaker causes some, while a buildup on the brush roll causes others. In both cases, a repair is easy and inexpensive and will not hinder the work process.
Suction power is a metric often used in the floorcare industry and is intended to give consumers a basic idea of how powerful a vacuum is. It is usually measured in Watts, which refers to how much air is pulled through an opening. A higher number means a stronger vacuum.
Filters can also cause suction power problems in industrial vacuum cleaners. The filters need to be clean to maximize suction power. A full filter may prevent adequate cleaning. Also, a blockage in the hose or neck can reduce the suction power.
2. Airflow
The cumulative mass of debris in an industrial vacuum cleaner’s bag can reduce airflow. This may cause pressure losses and reduced airflow. Therefore, researchers should measure airflow during the accumulation of debris and record it. They will need this data to create a control plan for worker dust exposure. This plan will include recommendations for how often a worker should stop and change the filter.
3. Filter
If you’re having trouble with your industrial vacuum cleaner, there are several common problems to watch out for. For example, if the machine doesn’t run, check the electrical cord and make sure it’s not frayed or bent. The same applies to the pre-filter. It would help if you changed this periodically to protect the motor.
Identifying the root cause of the problem is crucial for avoiding expensive repairs. Sometimes, the problem may be as simple as a faulty plug or outlet. Fortunately, there are easy fixes to solve these issues.
Sometimes, the hose or the bin may be complete, leading to reduced suction. Changing these parts can help restore suction. Another problem is a dirty or clogged air filter. A dirty filter can significantly reduce the suction power of a vacuum.
4. Noises
The first step in troubleshooting your industrial vacuum cleaner is determining what’s wrong. Generally, this involves turning the machine off and on to test if there’s a blockage inside. Also, ensure you’ve removed any debris that may have clogged the hose and filter. If the hose is clogged, you can shake it to push the debris out of the machine.
Once you’ve located the issue, contact the machine manufacturer for assistance. Most vacuums have two or three motors.
How to Fix Industrial Vacuum Cleaner
Fixing a heavy-duty industrial vacuum cleaner may require some troubleshooting and basic maintenance. Here are some steps to help you address common issues:
- Safety First: Before you begin any troubleshooting or repairs, ensure the vacuum cleaner is unplugged and powered off to avoid any electrical hazards.
- Empty the Dustbin: If the vacuum cleaner isn’t picking up dirt correctly, check if the dustbin or filter is full. Empty the dustbin and clean or replace the filter as needed.
- Inspect the Brushes: If the vacuum’s brush roll isn’t spinning, it might be clogged with hair or debris. Remove the brush roll and clean it thoroughly. Make sure it’s properly seated when you reattach it.
- Check for Leaks: If you notice a loss of suction, inspect the vacuum’s hoses and seals for any cracks or leaks. Replace damaged parts as necessary.
- Examine the Motor: The motor might be the issue if the vacuum cleaner doesn’t turn on at all. Check the power cord for any visible damage. If the cord is fine, but the vacuum still doesn’t work, it might require professional motor repair or replacement.
- Lubricate Moving Parts: Some industrial vacuum cleaners have moving parts that may need lubrication over time. Refer to the manufacturer’s instructions for guidance on lubricating these components.
- Professional Help: If you need help identifying or fixing the problem, it’s best to contact a professional technician specializing in vacuum cleaner repairs, especially for heavy-duty industrial models.
Remember always to prioritize safety when working with electrical appliances. If you’re unsure about any aspect of the repair process, it’s safer to seek professional assistance to avoid accidents and further damage to the vacuum cleaner.
